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How to Read a Hose Clamp Size Chart

How to Read a Hose Clamp Size Chart

Hose clamp size charts can be confusing if you don't know what the numbers mean. Here's a simple guide to reading clamp specs and finding the right size for your hose.

What the Numbers on a Hose Clamp Mean

  • Diameter range (min–max): The range of hose outer diameters the clamp can accommodate. A clamp listed as 5/8"–1-1/16" can clamp any hose OD between those two measurements.
  • Band width: Typically 1/2" or 9/16" for standard worm gear clamps. Wider bands are better for soft hoses.

How to Measure Your Hose

  1. Use calipers or a tape measure to measure the outer diameter (OD) of the hose — not the inner diameter.
  2. If the hose is already on a fitting, measure the OD over the fitting.
  3. Choose a clamp whose diameter range includes your measurement, ideally near the middle of the range.

Pro tip: Don't choose a clamp at the very top or bottom of its range — less thread engagement means reduced clamping force.

Standard Worm Gear Clamp Size Chart

Clamp Size Diameter Range (inches) Diameter Range (mm)
#4 3/16" – 5/8" 5 – 16 mm
#6 5/16" – 7/8" 8 – 22 mm
#8 7/16" – 1" 11 – 25 mm
#10 5/8" – 1-1/16" 16 – 27 mm
#12 11/16" – 1-1/4" 17 – 32 mm
#16 13/16" – 1-1/2" 21 – 38 mm
#20 1" – 2" 25 – 51 mm
#24 1-5/16" – 2-1/4" 33 – 57 mm
#28 1-9/16" – 2-1/2" 40 – 64 mm
#32 1-13/16" – 3" 46 – 76 mm
#40 2-1/16" – 3-1/2" 52 – 89 mm
#48 2-9/16" – 4-1/2" 65 – 114 mm
#56 3-1/16" – 5" 78 – 127 mm
#64 3-9/16" – 5-1/2" 90 – 140 mm

Clamp Types and When to Use Each

  • Worm gear clamps — adjustable, reusable, good for most applications.
  • Spring clamps — OEM-style, constant pressure, must match hose OD exactly.
  • T-bolt clamps — heavy-duty for high-pressure and high-vibration applications.
  • Ear clamps (Oetiker-style) — single-use, crimped with a special tool, common in OEM fuel and coolant lines.

Common Mistakes When Sizing Hose Clamps

  • Measuring the hose ID instead of OD — always measure the outside.
  • Choosing a clamp at the extreme of its range — pick one where your OD falls in the middle third.
  • Using a clamp that's too narrow — use a wider band on silicone or rubber hoses.
  • Overtightening — tighten until snug and sealed, then stop.

Shop Hose Clamps at Chem Nut Supply

Chem Nut Supply carries a full selection of worm gear hose clamps, T-bolt clamps, and hose clamp assortment kits. Shop our Hose Clamps collection to find the right clamp for your application.

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